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Intentionally adding select ions such as Al³⁺ could be helpful in controlling the crystal habit of KDP crystal for high yield of optics. The study of how Al³⁺ ions affect crystal quality can provide a basis for selecting an appropriate doping level without negatively affecting the optical properties of crystals. Here, the influence of Al³⁺ ions on the crystal structure and properties of KDP crystals have been investigated by using first-principles calculations. Theoretical calculations show that Al³⁺ ions mainly replace K sites in KDP crystals and could complex with intrinsic V_H⁻ point defects to form Al_K²⁺ + 2V_H⁻ cluster defects. The linear absorption spectra indicate that the presence of Al³⁺ ions has minimal impact on the linear absorption of KDP crystals, aligning well with the experimental findings. And Al³⁺ ions could cause a slight shortening of the band gap of KDP crystals. However, these ions could bring significant deformations of O-H bonds. As the concentration of Al³⁺ ions increase, more O-H bonds linking to PO₄ groups are distorted in KDP crystals. As a result, the structural instability could be fast enhanced with increasing the defect concentration. Therefore, high concentrations of Al³⁺ ions could cause the instability of the crystal structure, which finally affects the laser-induced damage resistance of the KDP crystals. This manuscript contributes to a more comprehensive understanding of the physical mechanisms by which different impurity ions affect the optical properties of KDP crystals.