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Cutting of Diamond Substrate Using Fixed Diamond Grain Saw Wire
oleh: Osamu Kamiya, Mamoru Takahashi, Yasuyuki Miyano, Shinichi Ito, Masanobu Nakatsu, Hiroyuki Mizuma, Yuichi Iwama, Kenji Murata, Junpei Nanao, Makoto Kawano, Arata Maisawa, Takashi Kazumi
Format: | Article |
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Diterbitkan: | MDPI AG 2022-08-01 |
Deskripsi
This study demonstrates that a single-crystal diamond substrate can be cut along designed lines using the diamond-saw-wire cutting method. We developed an original saw-wire fixed diamond-grain using a bronze solder with a high melting temperature. We created a unique product machine system with a high vacuum furnace and a bronze solder that contains a metallic compound. The diamond cutting mechanism employed in this study is based on the mild wear phenomenon, owing to the friction between the diamond surfaces. A linear relationship between the cutting length and wire feed distance was observed. The relationship can be approximated as <i>y</i> = 0.3622<i>x</i>, where <i>y</i> (μm) is the cutting depth and <i>x</i> (km) is the wire feed distance. The life of the saw-wire was longer than that of the 6000 km wire feed distance and was tested by reciprocating an 8-m short wire at a speed, tension, and cutting force of 150 m/min, 1 N, and 0.2 N, respectively. A single crystal diamond substrate could be cut along the designed line, which was more than 2 mm long. The cutting speed was maintained constant at 0.36 μm/km.