Numerical Dimensioning of a Pre-Cooler for sCO<sub>2</sub> Power Cycles to Utilize Industrial Waste Heat

oleh: Sebastian Unger, Jonas Müller, Malini Bangalore Mohankumar, Sebastian Rath, Uwe Hampel

Format: Article
Diterbitkan: MDPI AG 2021-12-01

Deskripsi

The annual waste heat available from industry in the European Union is more than 2700 PJ. Consequently, the utilization of the unexploited thermal energy will decisively contribute to a reduced overall power consumption and lower greenhouse gas emissions. In the present investigation, a cycle layout, based on supercritical carbon dioxide (sCO<sub>2</sub>), was applied for a certain waste heat source, a gas compressor station. The boundary conditions determined by the cycle were used by the numerical code ANSYS CFX to design a pre-cooler. Subsequently, this printed circuit heat exchanger was examined for sCO<sub>2</sub> mass fluxes between 100 kg/m²s and 900 kg/m²s. The heat transfer and pressure drop increase as the flow channel diameter is reduced. As the pressure drop of the coolant channel is more sensitive to the diameter, a larger coolant channel diameter is selected to maintain a reasonably low pressure drop. The optimum pre-cooler design consists of a 0.5 mm and 0.8 mm channel diameter for the sCO<sub>2</sub> and coolant channel. Based on these results, internal fins were applied and optimized, to improve the heat transfer performance. An internal fin height of 4 mm was found to achieve the optimum thermal-flow performance for the pre-cooler.