Effect of CaO-MgO-FeO-SiO<sub>2</sub>-<i>x</i>Na<sub>2</sub>O Slag System on Converter Dephosphorization

oleh: Bin Geng, Dongping Zhan, Zhouhua Jiang, Yongkun Yang

Format: Article
Diterbitkan: MDPI AG 2023-04-01

Deskripsi

Na<sub>2</sub>O is an alkaline oxide, which can significantly improve the dephosphorization ability of converter slag. The effect of Na<sub>2</sub>O on the dephosphorization of converter slag was analyzed with a high-temperature dephosphorization experiment in a MoSi<sub>2</sub> resistance furnace. We found that the dephosphorization rate increased with the increase of (Na<sub>2</sub>O) in the dephosphorization slag. The elements of Ca, Si, O, and P in the dephosphorization slag are distributed in the same area, mainly in the form of phosphate minerals, such as Ca<sub>2</sub>SiO<sub>4</sub>·0.05Ca<sub>3</sub>(PO<sub>4</sub>)<sub>2</sub> and 6Ca<sub>2</sub>SiO<sub>4</sub>·Ca<sub>3</sub>(PO<sub>4</sub>)<sub>2</sub>. After adding Na<sub>2</sub>O, part of the Na will replace the Ca in the phosphorus-containing phase to form Ca<sub>2</sub>SiO<sub>4</sub>·Ca<sub>2</sub>Na<sub>2</sub>(PO<sub>4</sub>)<sub>2</sub>. The industrial test showed that the average dephosphorization rate in the early stage of the test heats with the CaO-MgO-FeO-SiO<sub>2</sub>-0.5%Na<sub>2</sub>O slag system could reach 62.39%, which was 19.62% higher than that of the conventional heats. The average basicity of the final slag was 0.19% lower than that of the conventional heats, while <i>w</i>(P<sub>2</sub>O<sub>5</sub>) increased by 0.36%, and T.Fe decreased by 0.69%. The average consumption of the slagging materials was 35.93 kg/t, which was 7.24 kg/t less than that of the conventional heats. Through thermodynamic calculation, we found that with the increase of (Na<sub>2</sub>O), the phosphorus distribution ratio between slag and steel increased significantly, the area of the liquid phase zone of the slag system increased continuously, and the viscosity decreased continuously.