Temperature Field Prediction for Determining the Residual Stresses Under Heat Treatment of Aluminum Alloys

oleh: A. V. Livshits, A. A. Alexandrov

Format: Article
Diterbitkan: MGTU im. N.È. Baumana 2014-01-01

Deskripsi

<p>The article is devoted to non-stationary temperature field blanks from aluminum alloys during heat treatment. It consists of the introduction and two smaller paragraphs. In the introduction the author concerns the influence of residual stresses arising in the manufacturing process of details, on the strength of the whole aircraft construction and, consequently, on their technical and economic parameters, such as weight, reliability, efficiency, and cost. He also notes that the residual stresses appeared during the production of parts change their location, size and direction under the influence of the elastic deformations that occur during the exploitation of aircraft. Redistributed residual stresses may have a chaotic distribution that may cause overlap of these stresses on the stresses caused by the impact of workload of constructions and destruction or damage of aircraft components.</p><p>The first paragraph is devoted to the existing methods and techniques for determining the residual stresses. The presented methods and techniques are analyzed to show the advantages and disadvantages of each of them. The conclusion is drawn that the method to determine the residual stresses is necessary, its cost is less than those of existing ones, and an error does not exceed 10%.</p><p>In the second section, the author divides the problem of determining the residual stresses into two parts, and describes the solution methods of the first one. The first problem is to define the temperature field of the work piece. The author uses a Fourier equation with the definition of initial and boundary conditions to describe a mathematical model of the heat cycle of work piece cooling. He draws special attention here to the fact that it is complicated to determine the heat transfer coefficient, which characterizes the process of cooling the work piece during hardening because of its dependence on a number of factors, such as changing temperature-dependent material properties of the work piece, temperature head between the work piece and the cooled medium, as well as coolant boiling regimes dependent on the temperature head. With reference to the other authors’ works, the author of this article, to calculate the unsteady temperature field, uses the heat transfer coefficient depending on the temperature head and considering boiling conditions of coolant. The author proposes to solve a differential equation numerically using finite-difference methods, via automated systems engineering (CAE) analysis. In the second paragraph the calculation results of the thermal field are marked and the prospects are presented for their further use to determine the stress-strain state.</p>