Relationship between Al-Ni intermetallic Phases and Bond Strength in Roll Bonded Steel-Aluminum Composites with Nickel Interlayers

oleh: Siri Marthe Arbo, Tina Bergh, Bjørn Holmedal, Per Erik Vullum, Ida Westermann

Format: Article
Diterbitkan: MDPI AG 2019-07-01

Deskripsi

In this work, the interface characteristics and resulting bond strength were investigated for roll bonded steel-aluminum composites with nickel interlayers, both after rolling and after post-rolling heat treatments at 400 &#176;C&#8722;550 &#176;C. After rolling, only mechanical interlocking was achieved between the steel and nickel layers, which resulted in delamination. Post-rolling heat treatments resulted in sufficient metallurgical bonding between the steel and nickel layers, and a significant increase in the bond strength. An intermetallic phase layer formed during the heat treatments, which below 500 &#176;C consisted of Al<sub>3</sub>Ni and above, Al<sub>3</sub>Ni and Al<sub>3</sub>Ni<sub>2</sub>. With increasing temperature and time, the Al<sub>3</sub>Ni<sub>2</sub> phase consumed the Al<sub>3</sub>Ni layer, voids developed along the Al<sub>3</sub>Ni<sub>2</sub>-aluminum interface, and a duplex morphology developed inside the Al<sub>3</sub>Ni<sub>2</sub> layer, in accordance with the Kirkendall effect. The highest bond strength was obtained for the composites that only had an Al<sub>3</sub>Ni layer along the interface, and the optimal thickness was found to be 3&#8722;5 &#181;m. The bond strength decreased with increasing temperature and time, due to increasing Al-Ni layer thickness, an increase in the fraction of Al<sub>3</sub>Ni<sub>2</sub> relative to Al<sub>3</sub>Ni, and the development of voids. The results show that nickel can be used as an interlayer in steel-aluminum joints, and a high bond strength can be obtained through post-rolling heat treatments.