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Effect of Ni on the Suppression of Sn Whisker Formation in Sn-0.7Cu Solder Joint
oleh: Aimi Noorliyana Hashim, Mohd Arif Anuar Mohd Salleh, Andrei Victor Sandu, Muhammad Mahyiddin Ramli, Khor Chu Yee, Noor Zaimah Mohd Mokhtar, Jitrin Chaiprapa
Format: | Article |
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Diterbitkan: | MDPI AG 2021-02-01 |
Deskripsi
The evolution of internal compressive stress from the intermetallic compound (IMC) Cu<sub>6</sub>Sn<sub>5</sub> growth is commonly acknowledged as the key inducement initiating the nucleation and growth of tin (Sn) whisker. This study investigates the effect of Sn-0.7Cu-0.05Ni on the nucleation and growth of Sn whisker under continuous mechanical stress induced. The Sn-0.7Cu-0.05Ni solder joint has a noticeable effect of suppression by diminishing the susceptibility of nucleation and growth of Sn whisker. By using a synchrotron micro X-ray fluorescence (ยต-XRF) spectroscopy, it was found that a small amount of Ni alters the microstructure of Cu<sub>6</sub>Sn<sub>5</sub> to form a (Cu,Ni)<sub>6</sub>Sn<sub>5</sub> intermetallic layer. The morphology structure of the (Cu,Ni)<sub>6</sub>Sn<sub>5</sub> interfacial intermetallic layer and Sn whisker growth were investigated by scanning electron microscope (SEM) in secondary and backscattered electron imaging mode, which showed that there is a strong correlation between the formation of Sn whisker and the composition of solder alloy. The thickness of the (Cu,Ni)<sub>6</sub>Sn<sub>5</sub> IMC interfacial layer was relatively thinner and more refined, with a continuous fine scallop-shaped IMC interfacial layer, and consequently enhanced a greater incubation period for the nucleation and growth of the Sn whisker. These verification outcomes proposes a scientifically foundation to mitigate Sn whisker growth in lead-free solder joint.