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The effects of Grp (graphite particles) addition and holding time on the microstructure and mechanical properties of the Grp/AZ91D composite were investigated in this work. The results indicated that the distribution of Grp in the matrix was determined by the self-stabilizing mechanism and relationships between the solidifying interface and the particles. Due to the self-stabilizing mechanism, a small amount of Grp would uniformly distribute in the melt alloy, and as the amount of Grp increased, agglomeration would occur. Accordingly, the former would be engulfed by the solidifying interface and the latter would be pushed. With an increased holding time, Grp tended to agglomerate, due to the interfacial reaction that occurred, and as a result, the solidifying interface will push it. The Grp/AZ91D composite with the addition of 1.5 wt.% Grp and a holding time of 15 min obtained grains 30.2 μm in size with a hardness of 89.07 HV, which was a decrease of 83.04% and increase of 35.06% compared to AZ91D, respectively.