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Effect of Crystallization on Electrochemical and Tribological Properties of High-Velocity Oxygen Fuel (HVOF)-Sprayed Fe-Based Amorphous Coatings
oleh: Abdul Qadir Abbas, Muhammad Arslan Hafeez, Cheng Zhang, Muhammad Atiq-ur-Rehman, Muhammad Yasir
Format: | Article |
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Diterbitkan: | MDPI AG 2024-07-01 |
Deskripsi
An Fe-based amorphous coating, with the composition Fe<sub>48</sub>Cr<sub>15</sub>Mo<sub>14</sub>C<sub>15</sub>B<sub>6</sub>Y<sub>2</sub>, was synthesized by the high-velocity oxygen fuel spray (HVOF) process on a substrate of AISI 1035. The effect of crystallization on the electrochemical and tribological properties of the HVOF-sprayed Fe-based coating was systematically studied. The XRD results validated the fully amorphous nature of the as-sprayed coating by showing a broad peak at 43.44° and crystallization of this coating after heat-treatment at 700 °C by demonstrating sharp peaks of Fe-, Mo-, and Cr-based carbides. After crystallization, an increase in the corrosion current density from 4.95 μAcm<sup>−2</sup> to 11.57 μAcm<sup>−2</sup> and in the corrosion rate from 4.28 mpy to 9.99 mpy, as well as a decrease in the polarization resistance from 120 Ωcm<sup>2</sup> to 65.12 Ωcm<sup>2</sup>, were observed, indicating the deterioration of the corrosion resistance of the as-sprayed Fe-based coating. This can be attributed to the formation of porous ferrous oxide, providing an easy channel for charge transfer and promoting pit formation. However, a decrease in the coefficient of friction from 0.1 to 0.05 was observed, highlighting the significant improvement in the wear resistance of the Fe-based coating after crystallization. This can be associated with the precipitation of hard carbides (MxCy) at the boundaries of the crystallized regions.