Influence of Slag and Refractory Materials on Inclusions during the Ladle Refining of Low Carbon Aluminum Killed Steel

oleh: Fubin Gao, Fuming Wang, Min Jiang, Jianli Li, Xiang Zhang

Format: Article
Diterbitkan: MDPI AG 2023-04-01

Deskripsi

The evolution of inclusions in low carbon Al killed steel during ladle refining of was studied based on industrial experiments, in which high basicity slag was used. The results showed that inclusions experienced the changes from Al<sub>2</sub>O<sub>3</sub> → MgO-Al<sub>2</sub>O<sub>3</sub> → CaO-MgO-Al<sub>2</sub>O<sub>3</sub> → CaO-Al<sub>2</sub>O<sub>3</sub>. Without calcium treatment, MgO-Al<sub>2</sub>O<sub>3</sub> inclusion in steel were largely transformed into CaO-MgO-Al<sub>2</sub>O<sub>3</sub> or CaO-Al<sub>2</sub>O<sub>3</sub>. With the aim to decrease MgO-Al<sub>2</sub>O<sub>3</sub> inclusions and to clarify the effects of refining slag and refractory materials on inclusions, laboratory experiments were performed with lower basicity refining slag (lower basicity slag theoretically helps reduce spinel-type inclusions) in MgO and Al<sub>2</sub>O<sub>3</sub> crucibles. The results indicated that, the dissolved Al in liquid steel would react with MgO and CaO in slag or in refractory at 1600 °C. Hence, [Mg] and [Ca] would be supplied into bulk steel. Due to the large contact area between MgO-based refractory and steel, as well as the higher activity of MgO in the refractory, Mg can be more easily reduced, which accounts for the easy modification of Al<sub>2</sub>O<sub>3</sub> into MgO-Al<sub>2</sub>O<sub>3</sub>. By contrast, because of the limited supply of [Ca] to steel, modification of MgO-Al<sub>2</sub>O<sub>3</sub> into CaO-MgO-Al<sub>2</sub>O<sub>3</sub> or CaO-Al<sub>2</sub>O<sub>3</sub> was incomplete. With the use of Al<sub>2</sub>O<sub>3</sub>-based refractory and reefing slag basicity of about 2.45, MgO-Al<sub>2</sub>O<sub>3</sub> inclusions were obviously decreased.