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Compression molding can be used to fabricate polymer composites with long-, short- and intermediate-length fibers. In-line compression molding reduces cycle time through a single-step process in which fibers are directly introduced into the molten polymer in the extruder which is directly molded. It eliminates additional stage of heating and processing and hence is preferred in industries. This paper deals with the influence of fiber type and direction, coupling agent, spindle speed, feed rate, drill material and diameter on delamination and thrust force in in-line compression molded jute/polypropylene. Thrust force was greater in the specimens with 30 wt% long fiber, in longitudinal direction processed without coupling agent and drilling with high-speed steel drill. Delamination was severe in chopped fiber composites, in longitudinal direction processed without coupling agent and with cobalt-high-speed steel tool. Effect of speed, feed, drill diameter and tool material was analyzed using ANOVA, signal-to-noise ratio and Grey relational analysis. Residual tensile strength reduced by 24.7% in the composites drilled using the optimized parameters.