Comparison of Energy Consumption and CO<sub>2</sub> Emission for Three Steel Production Routes—Integrated Steel Plant Equipped with Blast Furnace, Oxygen Blast Furnace or COREX

oleh: Jiayuan Song, Zeyi Jiang, Cheng Bao, Anjun Xu

Format: Article
Diterbitkan: MDPI AG 2019-03-01

Deskripsi

High CO<sub>2</sub> emissions and energy consumption have greatly restricted the development of China&#8217;s iron and steel industry. Two alternative ironmaking processes, top gas recycling-oxygen blast furnace (TGR-OBF) and COREX<sup>&#174;</sup>, can reduce CO<sub>2</sub> emissions and coking coal consumption in the steel industry when compared with a conventional blast furnace (BF). To obtain parameters on the material flow of these processes, two static process models for TGR-OBF and COREX were established. Combining the operating data from the Jingtang steel plant with established static process models, this research presents a detailed analysis of the material flows, metallurgical gas generation and consumption, electricity consumption and generation, comprehensive energy consumption, and CO<sub>2</sub> emissions of three integrated steel plants (ISP) equipped with the BF, TGR-OBF, and COREX, respectively. The results indicated that the energy consumption of an ISP with the TGR-OBF was 16% and 16.5% lower than that of a conventional ISP and an ISP with the COREX. Compared with a conventional ISP, the coking coal consumption in an ISP with the TGR-OBF and an ISP with the COREX were reduced by 39.7% and 100% respectively. With the International Energy Agency factor, the ISP with the TGR-OBF had the lowest net CO<sub>2</sub> emissions, which were 10.8% and 35.0% lower than that of a conventional ISP and an ISP with the COREX. With the China Grid factor, the conventional ISP had the lowest net CO<sub>2</sub> emissions&#8212;2.8% and 24.1% lower than that of an ISP with the TGR-OBF and an ISP with the COREX, respectively.