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This study investigated the preparation of stable conventional heavy crude oil-in-water (O/W) emulsions by mechanical homogenization with the addition of a non-ionic surfactant, Tween-20. A four-factor, five-level central composite design was carried out to investigate the effects of four independent variables, including mixing intensity (4,000–10,000 rpm), mixing duration (5–45 min), water salinity (0–40 g/L), and the concentration of emulsifier (0.1–2.1 wt%) on the emulsion stability. Emulsion stability was determined by quantification of creaming index, turbidity change rate, and average oil droplet size. The results demonstrated that the salinity of 30 g/L, mixing intensity of 8,500 rpm, mixing duration of 35 min, and emulsifier concentration of 1.6 wt% led to the formation of the most stable emulsion.