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Energy, Environmental, Economic, and Technological Analysis of Al-GnP Nanofluid- and Cryogenic LN<sub>2</sub>-Assisted Sustainable Machining of Ti-6Al-4V Alloy
oleh: Aqib Mashood Khan, Saqib Anwar, Muhammad Jamil, Mustafa M. Nasr, Munish Kumar Gupta, Mustafa Saleh, Shafiq Ahmad, Mozammel Mia
Format: | Article |
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Diterbitkan: | MDPI AG 2021-01-01 |
Deskripsi
The quest for advanced cooling/lubrication approaches for energy-efficient, eco-benign, and cost-effective sustainable machining processes is garnering attention in academia and industry. Electrical and embodied energy consumption plays an important role in reducing CO<sub>2</sub> emissions. In the present study, new empirical models are proposed to assess sustainable indicators. The embodied energy, environmental burden, and cost of coolant/lubricant have been added in the proposed models. Initially, optimal levels of minimum quantity lubrication (MQL) oil flow rate, liquid LN<sub>2</sub> flow rate, air pressure, and nanoparticle concentration were found. Based on optimal technological parameters, experiments were performed under the same cutting conditions (machining parameters) for MQL and cryogenic LN<sub>2</sub>-assisted external turning of Ti6-Al-4V titanium alloy. The electric power and energy consumption, production time/cost, and CO<sub>2</sub> emissions were assessed for a unit cutting-tool life. Later, specific responses were measured and compared between both cooling and lubrication approaches. Results showed that hybrid Al-GnP nanofluid consumed 80.6% less specific cumulative energy and emitted 88.7% less total CO<sub>2</sub> emissions. However, cryogenic LN<sub>2</sub> extended tool life by nearly 70% and incurred 4.12% less specific costs with 11.1% better surface quality. In summary, after Energy–Economy–Ecology–Engineering technology (4E)-based analysis, cryogenic LN<sub>2</sub> is sustainable economically but not environmentally and there is a need to improve the sustainable production of LN<sub>2</sub> at an industrial scale to achieve environmental sustainability. The present study provides useful information to establish clean machining processes.