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Abstract In order to ensure the high precision and good dynamic characteristics of the dual‐axis linear motor when machining components, the tracking error and contour error should be reduced with more complex machining trajectory. In this study, the characteristic model of position control of the linear motor is established by using the modelling principle of the characteristic model, and the intelligent adaptive controller is designed. In addition, a new calculation method of the equivalent contour error is proposed innovatively, and the dual axis is compensated by proportional feedback control, to improve the contour accuracy of the permanent magnet synchronous linear motor dual‐axis control system. Finally, through the simulation and experiment of the dual‐axis motor platform, the effectiveness of the proposed contour error calculation method and the intelligent adaptive controller can make the dual‐axis motion control system have higher accuracy and strong robustness and can also make the motor run more smoothly.