Analysis of some critical aspects in hot machining of Ti-5553 superalloy: Experimental and FE analysis

oleh: Asit Kumar Parida, Kalipada Maity

Format: Article
Diterbitkan: KeAi Communications Co., Ltd. 2019-06-01

Deskripsi

In this study, a newly developed titanium superalloy, i.e., the Ti-5553 alloy has used for hot machining. This material replaced Ti-grade-5 alloy in the application of aerospace, automobile, and biomedical sector. However, similar to Ti-grade-5 alloy, the Ti-5553 alloy has a low thermal conductivity which makes it difficult-to-cut material categories hence, high tool wear, cutting force and bad surface finish. Hot machining of Ti-5553 has been studied at different machining condition (room and hot) using Deform-2D finite element analysis. The result from the simulation test was compared with the experimental value and reduction of cutting and thrust forces was observed. The experiment was carried out with the same input parameters as simulation, and good coherence between them observed. Additionally, cutting zone temperature, effective stress, etc. for both room and elevated the temperature are also discussed. Keywords: Ti-5553, Hot machining, Cutting force, Flank wear, Finite element analysis